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STOCEXPO Exhibition in Ahoy, Rotterdam, HOLLAND on 17-19 March, 2015

ERGOTEM participates in STOCEXPO Exhibition in Ahoy, Rotterdam in Holland from the 17th-19th of March, 2015. We will be very pleased to meet you and discuss in person with our Engineering and Sales team effective ways that offer superior quality and advanced solutions to your Engineering Needs, Steel Fabrication & Tank Erection projects. Visit our booth and meet us in person in Ahoy Rotterdam, Hall 1, Stand E26.

SteelFab Exhibition in UAE, on 26-29 January, 2015

ERGOTEM participates in SteelFab Exhibition in United Arab Emirates, from the 26th-29th of January, 2015. We will be very pleased to meet you and discuss in person with our Sales team effective ways that offer superior quality and advanced solutions to your Engineering Needs, Steel Fabrication projects and Hardfacing problems. Visit our booth and meet us in person in Expo Centre Sharjah , Booth 4130, Hall 5&6

NEW Project in Cyprus (work-in-progress)

ERGOTEM is proud to announce the NEW collaboration for the execution of the Erection of a brand new Tank Farm of VTT Vasilikos Oil Terminal in Cyprus! The project consists of the Erection of 11 Storage Tanks with the following technical characteristics:
    • DxH 32,4 x 26 (4 pieces, self-supported aluminum dome roof)
    • DxH 35 x 27 (3 piece, self-supported aluminum dome roof)
    • DxH 32 x 27 (1 piece, self-supported aluminum dome roof)
    • DxH 12 x 10 (1 piece)
  • DxH 10,7 x 7,4 (1 piece)
The Erection works are made by using the Jack-Up method, a technique used for the first time by a Greek company and the total investment of the lifting equipment is up to € 1.000.000. The project is estimated to be completed by the first half of 2014.

Hardfacing Products Wear

ABRAPLATE® – WEAR RESISTANT PLATES

The product portfolio of ERGOTEM consists of two main variations of ABRAPLATE®: AB 200 and AB 400. In addition, the company also provides custom compositions according to customer specifications which can be produced with flux cored wires designed to the specifications of the specific application or customer’s request.
Products:
  • AB 200 is an extra hard clad plate with additives that gives even higher abrasion resistance in high stress applications in moderate to low impact conditions.
  • AB 400 is a high alloyed clad plate offering high abrasion resistance in temperatures up to 600°C (1112°F).
  • AB customized plates are produced according to customized coated specifications; base plate material and overlay chemical composition.

HARDFACING PRODUCTS

HARDFACING PRODUCTS

ERGOTEM entered the hard facing business by developing a sophisticated production line offering wear protection solutions to equipment and industrial installations. ERGOTEM is capable of designing and developing superior industry specific hard facing products and fabrications as well as providing consulting and support services for your wear problems. Our mission is to provide the most advanced solutions for evolving wear problems and become the leading provider of sustainable hard facing products and consulting services that ensure optimum protection against wear, abrasion and heat. ERGOTEM’s specialized and experienced engineers analyze customers’ needs, design optimum solutions and develop superior quality products and fabrications to fulfill these requirements. Using the latest Technology and the highest quality raw materials in its own production facilities, ERGOTEM produces premium end-products that guarantee life maximization for your machinery and equipment. ERGOTEM continuously invests in R&D projects and new product developments. In-house laboratory facilities allow us to undertake extensive quality control and certify superior quality of all ERGOTEM’s products.
Main Products:
  • ABRAPLATE® Plates – Wear Resistant Plates:The product portfolio of ERGOTEM consists of two main variations of ABRAPLATE®: AB 200 and AB 400. In addition, the company also provides custom compositions according to customer specifications which can be produced with flux cored wires designed to the specifications of the specific application or customer’s request.
    • AB-200 is an extra hard clad plate with additives that gives even higher abrasion resistance in high stress applications in moderate to low impact conditions.
    • AB-400 is a high alloyed clad plate offering high abrasion resistance in temperatures up to 600°C (1112°F).
    • AB-customized plates are produced according to customized coated specifications; base plate material and overlay chemical composition.

Hardfacing Products ABRA400

Standards: EN 14700: E Fe 16 (DIN 8555: E 10-UM-65-TZ) Description:
  • Basis coated high-performance electrode for welding of parts exposed to extreme abrasion with moderate impact. Due to high Mo content the wear resistance is maintained up to high service temperatures (600C)
Base Material:
  • mild steels, low alloyed steels, steel casts and high-manganese steel
Applications:
  • For welding of overlays of crusher components, grate bars of ore processing plants, grates, screw conveyors, grinding rolls, deflector rails, trepans, briquetting dies, coal ploughs, earth scrappers, repair welding of hard facing of blast furnace exhaust hoods
Weld metal composition [wt-%]:
  Hardness:
  • 63 – 66 (HRC)
  • 40 – 45 (HRC) at 600C

Hardfacing Products ABRA200

ABRA 200

Standards: EN 14700: E Fe 15 AWS A5.13: E FeCr A 1 (DIN 85550:E 10-UM-60-GRZ)
Description:
  • Rutile coted high recovery electrode used to weld highly wear resistant overlays at machinery parts which is exposed to abrasion wear.
Base Material:
  • mild steels, low alloyed steels, steel casts and high-manganese steel
Applications:
  • Hardfacing of moulds, agilator blades, dredger teeth, guidance, slides, components of hoisting devices which are exposed to heave abrasive wear in combination with moderate impact
Weld metal composition [wt-%]:
Hardness:
  • 60 – 63 (HRC)

Hardfacing Products Cutting, Shaping and Fabricating

CUTTING, SHAPING & FABRICATING

CUTTING SHAPING FORMING FABRICATING WELDING
ABRAPLATE® Plates can be cut and profiled by plasma arc. Despite the excellent wear properties ABRAPLATE can be cold-formed rolled and welded into fabrications. We can provide profiles cut according to customer drawings as well as complete fabrications and structures according to customer designs and plans.

Joining Methods



Wear Strips, Square Pads and Rounds

Hardfacing Products Size & Thickness

SIZES & THICKNESS

ERGOTEM produces ABRAPLATE Plates in standard and customized dimensions upon request.

Standard Sizes

Base Plate
Clad Area
2000 x 4000m
2000 x 4000m
2000 x 3000m
2000 x 3000m
1500 x 3000m
1500 x 3000m
1250 x 2500m
1250 x 2500m

Standard Plate Thickness

Base Plate Thickness
Cladding Area
5mm
2000 x 4000m
6mm
2000 x 3000m
8mm
1500 x 3000m
10mm
1250 x 2500m

Hardfacing Products ab400

AB 400

AB-400 is a high alloyed clad plate offering high abrasion resistance in temperatures up to 600C (1112F). Technical Specifications & Chemical Composition:
  • Chromium carbides
  • Superior Wear Resistance
  • Optimum solution for most industrial applications
  • Good heat resistance to temperatures greater than > 600C (1112F)
  • Minimum overlay is 3mm on a 5mm base
  • Maximum overlay is 15mm on 3 layers cladding
  • Hardness: 56-60 HRC

Hardfacing Products ab200

 

AB 200

AB 200 is an extra hard clad plate with additives that gives even higher abrasion resistance in high stress applications with moderate to low impact conditions. Technical Specifications & Chemical Composition:
  • Chromium carbides
  • Superior Wear Resistance
  • Optimum solution for most industrial applications
  • Good heat resistance up to 500C (932F)
  • Minimum overlay is 3mm on a 5mm base
  • Maximum overlay is 18mm on 3 layers cladding
  • Hardness: 58-62 HRC

Hardfacing Products Wear Resistant Plates

ABRAPLATES® – Wear Resistant Plates
The product portfolio of ERGOTEM consists of two main variations of ABRAPLATE®: AB 200 and AB 400. In addition, the company also provides custom compositions according to customer specifications which can be produced with flux cored wires designed to the specifications of the specific application or customer’s request.
  • AB-200 is an extra hard clad plate with additives that gives even higher abrasion resistance in high stress applications in moderate to low impact conditions.
  • AB-400 is a high alloyed clad plate offering high abrasion resistance in temperatures up to 600C (1112F).
  • AB-customized plates are produced according to customized coated specifications; base plate material and overlay chemical composition.

Hardfacing Products Process

PROCESS

ABRAPLATE®, ERGOTEM’s patent wear plate, is a unique carbide clad plate on a mild steel base with excellent wear resistant properties that ensures low wear related costs in the long term. ABRAPLATE® are produced by a unique and versatile automatic bulk welding process using the highest quality raw materials. ERGOTEM’s wear plates are wear- resistant and offer long working life time of machinery. The extra hard surface overlay is pertinent in many applications. The plates have excellent wear resistance qualities and can be easily installed to various types of equipment extending their lifetime while offering cost-efficient protection.
ABRAPLATE® Plates Advantages:
  • Flat and smooth surface
  • Uniform hardness and composition
  • Good heat resistance up to 500°C (932°F) for AB 200 and greater than > 600°C (1112°F) for AB 400
  • Easily welded due to the mild steel backing plate
  • Cold formed to shape
  • Internal rolling diameter down to 250mm
  • Very good fusion to the base plate
  • Low dilution of the alloy
  • Excellent wear resistance
  • Very competitive price
  • Versatile dimensions and thickness

Hardfacing Products General

PRODUCTS

ABRAPLATE® PLATES – Wear Resistant Plates The product portfolio of ERGOTEM consists of two main variations of ABRAPLATE®: AB 200 and AB 400. In addition, the company also provides custom compositions according to customer specifications which can be produced with flux cored wires designed to the specifications of the specific application or customer’s request.
  • AB-200 is an extra hard clad plate with additives that gives even higher abrasion resistance in high stress applications in moderate to low impact conditions.
  • AB-400 is a high alloyed clad plate offering high abrasion resistance in temperatures up to 600°C (1112°F).
  • AB-customized plates are produced according to customized coated specifications; base plate material and overlay chemical composition.
Learn more about: Hardfacing Consumables: Electrodes ERGOTEM offers manual welding Electrodes for Cladding and Hardfacing purposes and extra protection. These can be used for the protection of surfaces where our plate cannot be applied.

ENVIRONMENTAL PROTECTION WORKS

Environmental sustainability has become an increasingly important priority on ERGOTEM’s agenda. In this direction, ERGOTEM has undertaken numerous projects focusing on the protection of natural; resources, the promotion of renewable energy usage and the establishment with a major contribution in the Greek and Global territory. ERGOTEM grants a vast experience in providing full services including planning, design and implementation of projects.

INFRASTRUCTURE WORKS

ERGOTEM grants the expertise and workforce to meet the needs and standards of global construction sector. ERGOTEM offers a range of services following a long experience in the construction sector and its exposure to numerous complex infrastructure projects. Such projects include buildings’ constructions for special purposes.

FABRICATION & ASSEMBLING

ERGOTEM grants in-house fabrication facilities with advanced technology for welding and welding overlay activities. Through many years of experience in this field, ERGOTEM has adopted a wide range of welding procedures that can be processed and applied to a variety of materials and diverse thickness. Materials range from Carbon Steel (SA 516 Cr 60/70, S355JR, etc.), Low Alloy Steels (such as SA 387 Gr 11, SA387 Gr 22, 16 Mo3, 13CrMo45, 10CrMo910, etc.), High Alloy Steels (such as P91, X20CrMoV121, etc.), Stainless Steel (such as TP304L, TP316L, TP321, etc.), Hastelloy, Inconel, Monel, Copper Alloy, Titanium, etc.

ERECTION & MAINTENANCE

ERGOTEM has participated in multiple industrial Erection and Maintenance projects globally in various industry sectors such as Power Generation, Oil & Gas, Mining, Chemical and Petrochemical industries, Environmental Protection, Telecommunications and Defense. ERGOTEM coupled with superior expertise from differentiated projects, along with experienced engineers and constructors can be the right partner for any EPC project and emergence maintenance requests, including shut downs.

DESIGN & ENGINEERING

ERGOTEM has extensive experience in design and engineering for a variety of projects. ERGOTEM can offer to customers design and engineering services for:

  • Thermal Design of heat transfer equipment such as Shell and Tube Heat Exchangers, Feed Water Preheaters, Finned Tube Coolers, Double Pipe Heat Exchangers, Energy Conservation Heat Exchangers according to TEMA, HEI and other codes. ERGOTEM can handle single phase heating and cooling, boiling and condensing as well as thermo siphon re-boiling heat exchangers.

  • Mechanical Design and Engineering of any kind of pressure vessel, heat exchanger, feed water preheater and any other container for fluids under pressure used in a variety of industries (i e: petroleum refining, power, chemicals etc.).

  • Design and Engineering of stacks against earthquake, stability, sliding , thermal insulation as well as dynamic analysis, including ducting and vibration dampers. Any type of stack can be designed such as single steel, double skin, multiple and refractory lined.

  • Mechanical Design and Engineering for atmospheric storage tanks, pressure spheres and pressurized bullets.

  • Steel structural calculation and design, producing detailed structural stress analysis and fabrication shop drawings.

  • Pipe and supporting stress analysis for all industrial piping applications, such as for power plants, process plants, BOP, etc.
ERGOTEM has extensive experience in design and engineering for a variety of projects. ERGOTEM can offer to customers design and engineering services for:

New Hardfacing Branch in the USA

ERGOTEM’s Hardfacing Products and Fabrications, are now available in North America! We offer full support and services to customers worldwide and are committed to offer solutions against wear across the globe. Despite the challenging market situation, ERGOTEM is constantly developing its sales network and entering new markets. Our new offices in Easton, Pennsylvania allow us to be even closer to our clients, evaluate their needs and offer effective support and service. Within the next few years, the company’s goal is to invest in other strategic locations throughout the world. ERGOTEM USA LLC Hardfacing Products www.ergotem-usa.com 230 Ferry St., Easton, PA 18042, USA Tel: (+1) 610 829 1414 Fax: (+1) 610 829 1416 Sales & Marketing E-mail: sales@ergotem-usa.com Technical Support: E-mail: moutselos@ergotem-usa.com