PRODUCTS

ABRAPLATE® PLATES – Wear Resistant Plates The product portfolio of ERGOTEM consists of two main variations of ABRAPLATE®: AB 200 and AB 400. In addition, the company also provides custom compositions according to customer specifications which can be produced with flux cored wires designed to the specifications of the specific application or customer’s request.
  • AB-200 is an extra hard clad plate with additives that gives even higher abrasion resistance in high stress applications in moderate to low impact conditions.
  • AB-400 is a high alloyed clad plate offering high abrasion resistance in temperatures up to 600°C (1112°F).
  • AB-customized plates are produced according to customized coated specifications; base plate material and overlay chemical composition.
Learn more about: Hardfacing Consumables: Electrodes ERGOTEM offers manual welding Electrodes for Cladding and Hardfacing purposes and extra protection. These can be used for the protection of surfaces where our plate cannot be applied.

ABRAPLATE® – WEAR RESISTANT PLATES

The product portfolio of ERGOTEM consists of two main variations of ABRAPLATE®: AB 200 and AB 400. In addition, the company also provides custom compositions according to customer specifications which can be produced with flux cored wires designed to the specifications of the specific application or customer’s request.
Products:
  • AB 200 is an extra hard clad plate with additives that gives even higher abrasion resistance in high stress applications in moderate to low impact conditions.
  • AB 400 is a high alloyed clad plate offering high abrasion resistance in temperatures up to 600°C (1112°F).
  • AB customized plates are produced according to customized coated specifications; base plate material and overlay chemical composition.

HARDFACING PRODUCTS

ERGOTEM entered the hard facing business by developing a sophisticated production line offering wear protection solutions to equipment and industrial installations. ERGOTEM is capable of designing and developing superior industry specific hard facing products and fabrications as well as providing consulting and support services for your wear problems. Our mission is to provide the most advanced solutions for evolving wear problems and become the leading provider of sustainable hard facing products and consulting services that ensure optimum protection against wear, abrasion and heat. ERGOTEM’s specialized and experienced engineers analyze customers’ needs, design optimum solutions and develop superior quality products and fabrications to fulfill these requirements. Using the latest Technology and the highest quality raw materials in its own production facilities, ERGOTEM produces premium end-products that guarantee life maximization for your machinery and equipment. ERGOTEM continuously invests in R&D projects and new product developments. In-house laboratory facilities allow us to undertake extensive quality control and certify superior quality of all ERGOTEM’s products.
Main Products:
  • ABRAPLATE® Plates – Wear Resistant Plates:The product portfolio of ERGOTEM consists of two main variations of ABRAPLATE®: AB 200 and AB 400. In addition, the company also provides custom compositions according to customer specifications which can be produced with flux cored wires designed to the specifications of the specific application or customer’s request.
    • AB-200 is an extra hard clad plate with additives that gives even higher abrasion resistance in high stress applications in moderate to low impact conditions.
    • AB-400 is a high alloyed clad plate offering high abrasion resistance in temperatures up to 600°C (1112°F).
    • AB-customized plates are produced according to customized coated specifications; base plate material and overlay chemical composition.

PROCESS

ABRAPLATE®, ERGOTEM’s patent wear plate, is a unique carbide clad plate on a mild steel base with excellent wear resistant properties that ensures low wear related costs in the long term. ABRAPLATE® are produced by a unique and versatile automatic bulk welding process using the highest quality raw materials. ERGOTEM’s wear plates are wear- resistant and offer long working life time of machinery. The extra hard surface overlay is pertinent in many applications. The plates have excellent wear resistance qualities and can be easily installed to various types of equipment extending their lifetime while offering cost-efficient protection.
ABRAPLATE® Plates Advantages:
  • Flat and smooth surface
  • Uniform hardness and composition
  • Good heat resistance up to 500°C (932°F) for AB 200 and greater than > 600°C (1112°F) for AB 400
  • Easily welded due to the mild steel backing plate
  • Cold formed to shape
  • Internal rolling diameter down to 250mm
  • Very good fusion to the base plate
  • Low dilution of the alloy
  • Excellent wear resistance
  • Very competitive price
  • Versatile dimensions and thickness

Products

ABRAPLATES® – Wear Resistant Plates
The product portfolio of ERGOTEM consists of two main variations of ABRAPLATE®: AB 200 and AB 400. In addition, the company also provides custom compositions according to customer specifications which can be produced with flux cored wires designed to the specifications of the specific application or customer’s request.
  • AB-200 is an extra hard clad plate with additives that gives even higher abrasion resistance in high stress applications in moderate to low impact conditions.
  • AB-400 is a high alloyed clad plate offering high abrasion resistance in temperatures up to 600C (1112F).
  • AB-customized plates are produced according to customized coated specifications; base plate material and overlay chemical composition.
 

AB 200

AB 200 is an extra hard clad plate with additives that gives even higher abrasion resistance in high stress applications with moderate to low impact conditions. Technical Specifications & Chemical Composition:
  • Chromium carbides
  • Superior Wear Resistance
  • Optimum solution for most industrial applications
  • Good heat resistance up to 500C (932F)
  • Minimum overlay is 3mm on a 5mm base
  • Maximum overlay is 18mm on 3 layers cladding
  • Hardness: 58-62 HRC

AB 400

AB-400 is a high alloyed clad plate offering high abrasion resistance in temperatures up to 600C (1112F). Technical Specifications & Chemical Composition:
  • Chromium carbides
  • Superior Wear Resistance
  • Optimum solution for most industrial applications
  • Good heat resistance to temperatures greater than > 600C (1112F)
  • Minimum overlay is 3mm on a 5mm base
  • Maximum overlay is 15mm on 3 layers cladding
  • Hardness: 56-60 HRC

AB-customized

AB-customized plates are plates produced according to customized coated specifications; base plate material and overlay chemical composition.

SIZES & THICKNESS

ERGOTEM produces ABRAPLATE Plates in standard and customized dimensions upon request.

Standard Sizes

Base Plate
Clad Area
2000 x 4000m
2000 x 4000m
2000 x 3000m
2000 x 3000m
1500 x 3000m
1500 x 3000m
1250 x 2500m
1250 x 2500m

Standard Plate Thickness

Base Plate Thickness
Cladding Area
5mm
2000 x 4000m
6mm
2000 x 3000m
8mm
1500 x 3000m
10mm
1250 x 2500m

CUTTING, SHAPING & FABRICATING

CUTTING SHAPING FORMING FABRICATING WELDING
ABRAPLATE® Plates can be cut and profiled by plasma arc. Despite the excellent wear properties ABRAPLATE can be cold-formed rolled and welded into fabrications. We can provide profiles cut according to customer drawings as well as complete fabrications and structures according to customer designs and plans.

Joining Methods



Wear Strips, Square Pads and Rounds


Hardfacing Products Electrodes

ERGOTEM offers manual welding Electrodes for Cladding and Hardfacing purposes and extra protection. These can be used for the protection of surfaces where our plate cannot be applied.
Products:

ABRA 200

Standards: EN 14700: E Fe 15 AWS A5.13: E FeCr A 1 (DIN 85550:E 10-UM-60-GRZ)
Description:
  • Rutile coted high recovery electrode used to weld highly wear resistant overlays at machinery parts which is exposed to abrasion wear.
Base Material:
  • mild steels, low alloyed steels, steel casts and high-manganese steel
Applications:
  • Hardfacing of moulds, agilator blades, dredger teeth, guidance, slides, components of hoisting devices which are exposed to heave abrasive wear in combination with moderate impact
Weld metal composition [wt-%]:
Hardness:
  • 60 – 63 (HRC)

ABRA 400

Standards: EN 14700: E Fe 16 (DIN 8555: E 10-UM-65-TZ) Description:
  • Basis coated high-performance electrode for welding of parts exposed to extreme abrasion with moderate impact. Due to high Mo content the wear resistance is maintained up to high service temperatures (600C)
Base Material:
  • mild steels, low alloyed steels, steel casts and high-manganese steel
Applications:
  • For welding of overlays of crusher components, grate bars of ore processing plants, grates, screw conveyors, grinding rolls, deflector rails, trepans, briquetting dies, coal ploughs, earth scrappers, repair welding of hard facing of blast furnace exhaust hoods
Weld metal composition [wt-%]:
  Hardness:
  • 63 – 66 (HRC)
  • 40 – 45 (HRC) at 600C

INDUSTRY APPLICATIONS:


QUALITY ASSURANCE:

ERGOTEM’s product lineis developed, produced and tested according to the highest quality standards. Product samples are examined in our fully equipped laboratory for every batch of our production from our experienced and qualified staff. ERGOTEM has been certified in accordance with ISO 9001, ISO 14001 and BS OHSAS 18001.

GLOBAL NETWORK:

ERGOTEM supplies ABRAPLATE® products to many destinations around the world. Join our global network today!